PROJECTS

Conveyor system for distribution centre

Mönchengladbach, Germany

Ignition SCADA

PLC: Siemens S7-1512, Network: Profinet

Commissioning of semi-automated workstations, carrying out performance and safety tests

Smart building

Frankfurt am Main, Germa

PLC: WAGO, Siemens, SCADA: Wonderware Platform, Network: Modbus TCP/IP

Commissioning of semi-automated workstations, carrying out performance and safety tests

Concrete production machines (HW)

Remotely

SWSCAD + SISTEMA

PLC: ET200SP Fail Safe

Electric diagrams design – wiring, safety circuit, cabinets – WSCAD Suite

Risk analysis – Sistema

System details – Siemens CPU Fail Safe ET200SP, SEW Movitrac, Wireless Module Phoenix, SEW Movitrac, Wireless Module Phoenix Contact

Pressure boosting station – Building Automation (HW)

Remotely

EPLAN P8 2.6

PLC: Siemens ET200S

Electric diagrams design – wiring, safety circuit, cabinets – EPLAN P8 2.6

Thermal analysis – Therm 6.5

System details – Romutec PLC, KSB inverters, Modbus

New Final Drive Project

Redford, Michigan, USA & Kassel, Germany

Siemens Transline HMI Lite

PLC: Siemens S7-300, HMI: Sinumeric OP012, Robots: KUKA, Network: Profinet

PLC & HMI software design, commissioning, troubleshooting, production rump-up, production of a new assembly line:
Manual, semi-auto and auto stations (assembly, measuring, quality checks).

Volvo 3- and 4-cylinder Engine Assembly Line

Skovde, Sweden

Siemens HMI Lite

PLC: Siemens S7-300, HMI: Siemens, Robots: ABB, Network: Profinet

PLC & HMI software design, robots programming and commissioning:
Auto stations (assembly and rundown of flywheel and flexplate, assembly and RD clutch set, rundown engine bracket and VVT, a load crankshaft and press pump lobe, oil sump assembly).

Ford Fox Engine Assembly Line

Cologne, Germany

Siemens HMI Lite

PLC: Siemens S7-300, HMI: Siemens MP277, Robots: Fanuc, Networs: Profinet

PLC & HMI software design, robots programming, commissioning and upgrade of an existing assembly line:
Auto stations (Oil cavity leak test, VCT rundown, auto apply Loctite, assembly ball seals and cup plugs, auto assembly and check valves in cylinder head, auto fit valve springs, conveyor zones).

Carbody Side Wall Joining

Tuscaloosa, Alabama, USA 

Siemens Daimler Integra

PLC: Siemens S7-300, HMI: Integra PC, Robots: KUKA, Network: Profinet   

PLC &  HMI software design, commissioning, troubleshooting, production rump-up, production of new assembly lines:
Auto stations (side wall joining, spot welding, gluing).

Assembly Line for Cylinder Heads

Polkowice, Poland  

Lite PLC: Siemens 

S7-300, HMI: Siemens MP277, Robots: Fanuc, Network: Profinet

PLC & HMI software design, robots programming and commissioning:
Control software for a whole head assembly line.

Electric Battery Assembly Line

 Kamenz, Germany

Siemens HMI Pro

S7-1500F, HMI: Siemens IPC477D, Network: Profinet, Profibus, AS-i

PLC & HMI software design, troubleshooting, commissioning and production support of new assembly line for electric battery.

NAG3 Automatic transmission Assembly Line

Stuttgart, Germany

DaimlerPlus  

IndraControl L65, HMI: Bosch VPP40, Network: Profibus

PLC & HMI software design, troubleshooting, commissioning and upgrade of an existing assembly line:
Auto stations (Oil cavity leak test, Oil filling, Oil plug rundown).

Car transport system

Bremen, Germany 

Integra Welle 4,6

S7-300, S7-1500

PLC & HMI software design, troubleshooting, commissioning and production support of new
front module line. PLC & HMI programming for existing car transport system. Production support.