PROJECTS
Conveyor system for distribution centre
Mönchengladbach, Germany
Ignition SCADA
PLC: Siemens S7-1512, Network: Profinet
Commissioning of semi-automated workstations, carrying out performance and safety tests
Smart building
Frankfurt am Main, Germa
PLC: WAGO, Siemens, SCADA: Wonderware Platform, Network: Modbus TCP/IP
Commissioning of semi-automated workstations, carrying out performance and safety tests
Concrete production machines (HW)
Remotely
SWSCAD + SISTEMA
PLC: ET200SP Fail Safe
Electric diagrams design – wiring, safety circuit, cabinets – WSCAD Suite
Risk analysis – Sistema
System details – Siemens CPU Fail Safe ET200SP, SEW Movitrac, Wireless Module Phoenix, SEW Movitrac, Wireless Module Phoenix Contact
Pressure boosting station – Building Automation (HW)
Remotely
EPLAN P8 2.6
PLC: Siemens ET200S
Electric diagrams design – wiring, safety circuit, cabinets – EPLAN P8 2.6
Thermal analysis – Therm 6.5
System details – Romutec PLC, KSB inverters, Modbus
New Final Drive Project
Redford, Michigan, USA & Kassel, Germany
Siemens Transline HMI Lite
PLC: Siemens S7-300, HMI: Sinumeric OP012, Robots: KUKA, Network: Profinet
PLC & HMI software design, commissioning, troubleshooting, production rump-up, production of a new assembly line:
Manual, semi-auto and auto stations (assembly, measuring, quality checks).
Volvo 3- and 4-cylinder Engine Assembly Line
Skovde, Sweden
Siemens HMI Lite
PLC: Siemens S7-300, HMI: Siemens, Robots: ABB, Network: Profinet
PLC & HMI software design, robots programming and commissioning:
Auto stations (assembly and rundown of flywheel and flexplate, assembly and RD clutch set, rundown engine bracket and VVT, a load crankshaft and press pump lobe, oil sump assembly).
Ford Fox Engine Assembly Line
Cologne, Germany
Siemens HMI Lite
PLC: Siemens S7-300, HMI: Siemens MP277, Robots: Fanuc, Networs: Profinet
PLC & HMI software design, robots programming, commissioning and upgrade of an existing assembly line:
Auto stations (Oil cavity leak test, VCT rundown, auto apply Loctite, assembly ball seals and cup plugs, auto assembly and check valves in cylinder head, auto fit valve springs, conveyor zones).
Carbody Side Wall Joining
Tuscaloosa, Alabama, USA
Siemens Daimler Integra
PLC: Siemens S7-300, HMI: Integra PC, Robots: KUKA, Network: Profinet
PLC & HMI software design, commissioning, troubleshooting, production rump-up, production of new assembly lines:
Auto stations (side wall joining, spot welding, gluing).
Assembly Line for Cylinder Heads
Polkowice, Poland
Lite PLC: Siemens
S7-300, HMI: Siemens MP277, Robots: Fanuc, Network: Profinet
PLC & HMI software design, robots programming and commissioning:
Control software for a whole head assembly line.
Electric Battery Assembly Line
Kamenz, Germany
Siemens HMI Pro
S7-1500F, HMI: Siemens IPC477D, Network: Profinet, Profibus, AS-i
PLC & HMI software design, troubleshooting, commissioning and production support of new assembly line for electric battery.
NAG3 Automatic transmission Assembly Line
Stuttgart, Germany
DaimlerPlus
IndraControl L65, HMI: Bosch VPP40, Network: Profibus
PLC & HMI software design, troubleshooting, commissioning and upgrade of an existing assembly line:
Auto stations (Oil cavity leak test, Oil filling, Oil plug rundown).
Car transport system
Bremen, Germany
Integra Welle 4,6
S7-300, S7-1500
PLC & HMI software design, troubleshooting, commissioning and production support of new
front module line. PLC & HMI programming for existing car transport system. Production support.